The technique
Cutting metal to length with automated saws
Sawing divides starting material into workpieces for subsequent operations. Automated sawing can run preset cutting cycles in sequence. Material form, cross-section, required length and subsequent machining determine the preparation.
Function, material and geometry form the starting point. Machine selection and workholding follow from your complete enquiry.
Suitability
What determines the machining route?
The component’s functional features are central. These considerations help assess the enquiry.
Cut length and allowance
Distinguish the sawn starting length from the finished dimension. Any allowance for facing or turning is agreed in advance.
Material and quantities
State material grade, cross-section, profile shape and quantities. This information is needed for machine selection, support and preparation.
State the application, an up-to-date drawing or model reference, material, quantities and critical dimensions.
Process and approach
From cut length to prepared workpiece
Preparation, machining and inspection are coordinated together.
Identify the dimensions, surfaces and relative positions that matter. Required tolerances, inspection methods and any measurement report are assessed and agreed for each enquiry.
Assess the workpiece
The drawing, starting condition and required final condition are considered together. Also identify any subsequent treatments.
Prepare the operation
Machine selection, datums, support and machining sequence are coordinated with access to the required features.
Agree inspection and delivery
Record which features will be inspected and which documentation accompanies the agreed delivery.
Technical considerations
The appropriate machine for your workpiece
Explore existing technical data for the machines associated with this operation. Assessment of your workpiece determines their use.
Machines for this operation
The inventory groups the Thomas Super Trad 370, Behringer HBP 263 and Behringer HBP 530A under this preparation step. Consult their specifications and discuss which setup suits your material.
Your workpiece and requirements
State the application, an up-to-date drawing or model reference, material, quantities and critical dimensions.
Supports solutions
Part of a complete solution
The required outcome determines which capabilities are needed. This capability is only used where it demonstrably supports the solution.
Machine fleet
Related machines
Explore existing technical data for the machines associated with this operation. Assessment of your workpiece determines their use.
Frequently asked questions
Practical questions
Is the cut length also the finished component dimension?
This is agreed in advance. If milling or turning follows sawing, additional material may be needed. Describe the complete machining requirement as well as the required length.
What is needed for a price or schedule enquiry?
Share the application, drawing or model reference, material, quantities and required schedule. Include critical requirements and documentation. Use the contact route to discuss how technical files can be provided.